Factory introduction

 

A2                                               

1. Sheet metal processing (material cut bending) area operator 90 people 

Sheet metal processing area at the 1st factory (mass production line ②)

Second factory sheet metal processing area (mass production line ①)

Fiber laser cutting machine

NC turret punch press

Bending machine

Pem fastener dedicated press machine

Laser cutting machine

NC turret punch press

Bending machine

Pem fastener dedicated press machine

2. Welding area welders 119 people 

First factory welding area

Second factory welding area

Semi-automatic welding (MAG) robot

TIG welding robot

Fiber Laser welding robot

Semi-automatic welding (MIG)

TIG welding

Coated arc welding

Spot welding

Semi-automatic welding (MAG)

3. Cutting area operator 42 people 

Second factory Large machining area

Second factory Small machining, lathe, milling area

Horizontal machining center

横形マシニングセンタ

Vertical machining center

Vertical machining center

Compact machining center

NC drilling machine

CNC lathe

NC general-purpose milling machine

4. Painting area painters 45 people 

1st automatic powder coating line

2nd automatic powder coating line

Automatic powder coating booth

Powder coating booth

Solvent coating booth

Baking furnace (batch furnace)

5. Assembly area 49 assembly workers 

1st Factory 1F Assembly Room (1200㎡)

1st factory 2F assembly room (1500㎡)

Electrical parts assembly

Control board assembly

Board housing assembly 

Bus duct assembly

6. Inspection area 45 inspectors 

Finishing inspection area

Pre-painting inspection area

Material hardness inspection

Three-dimensional measurement inspection


Image size measurement inspection

Dimensional inspection

Jig inspection

Coating quality (color difference) inspection

Coating quality (gloss) inspection

Coating quality (film thickness) inspection

7. Shipping area 

container yard i

Inside the container yard

Product loading work

Product loading work

Steel pallet packing

Cardboard packaging

8. Material storage area 

Storage of small parts

Large parts storage

9. Fine coating area

Coating room

Sandblasting equipment

Inspection room

Mirror finishing, packing area